Category Archives: Tyre Recycling Plant

Analysis of Factors Determining Tyre Pyrolysis Plant Cost

Beston company is a leading producer of waste recycling plants that has its headquarters located in China. The company has expanded significantly over the years to supply waste recycling machinery to several countries across the world, such as the United Kingdom, South Africa, South Korea, and the Philippines. On top of that, the company has grown massively to produce advanced eco-friendly machines that help control the menace of pollution and environmental degradation. There is an extensive list of Beston waste recycling plants in the market today, thanks to Beston Group. The article will address the critical determinants of the cost of tyre pyrolysis plant and the striking benefits that are associated with the recycling process.

Tyre Recycling Plant in the UK

Tyre Recycling Plant in the UK

Factors Determining Tyre Recycling Machine Price

There are no fixed prices for the tyre recycling plants because their costs vary depending on the following factors:

1. Cost of Spare Parts

Tyre recycling plants are composed of the following components: oil gas cylinder, reactor chamber, dedusting systems, hydroseal, and the manifold. Beston Group has integrated all these components in the tyre recycling plant to achieve the end objective. The cost of these components has a direct impact on the overall cost of tyre pyrolysis plant. A piece of machinery that is composed of expensive spare parts will be more costly than that composed of cheaper spare parts.

2. Scale of Production 

The scale of production of a plant also has a direct effect on the overall cost of the machinery.  Beston has different models of waste tyre recycling plant for sale, which can process 6 to 24 tons of raw materials per day. The higher the daily production, the higher the cost of the recycling plant, and vice versa.

Layout of Tyre Pyrolysis Plant

Layout of Tyre Pyrolysis Plant

3. The Level of Technology Employed

The level at which advanced systems are integrated into the recycling machinery has a direct contribution to the cost of tyre recycling plant. Machines that are designed with more advanced sensors, emergency systems, and secure pressure valves cost more than those that are constructed with less technologically advanced equipment.

4. Control Systems Utilized

Tyre recycling plants that are fully automated cost more than those that are semi-automated. A fully automated tire recycling plant costs more because it eliminates human intervention during the recycling process. On the other hand, a semi-automated plant will cost less because it requires some human involvement to complete the recycling process.

5. Efficiency of Tyre Pyrolysis Plant

A tyre recycling machinery that can extract oil from rubber, tyres, plastics. The more the variety of materials that a plant can utilize, the higher the cost of that machine. Beston tyre recycling plant possesses a very high efficiency, which keeps it strides ahead of other competitors in the waste recycling industry.

Why Select the Beston Tyre Pyrolysis Plant?

Several outstanding reasons make the Beston machinery your best choice. These are:

1. Fully Automated Systems-  Beston Group has designed advanced plants which have been verified by ISO. The automated system helps in reducing your production cost because it eliminates the number of operators you require to run the recycling facility.

2. Professional After-Sale Services- Besides designing efficient waste recycling systems, the Beston group offers professional after-sale services at subsidized prices. The services include maintenance and troubleshooting of the tyre pyrolysis plants.

3. Customizable Design- Beston waste recycling plant is designed with customizable features that enable you to alter the configurations of the machinery to meet your production needs. Additionally, qualified engineers from Beston Group are always ready to help you with the settings.

Tire to Oil Machine to South Africa

Tire to Oil Machine to South Africa

4. Environmental Friendly- The plant is designed with a four-layer dust removal mechanism that helps in the protection of the environment from pollution. Furthermore, the machine meets the safety standards of the EU Environmental Protection Body.

5. High Oil Output- The waste tyre recycling plant is designed with cutting-edge systems that produce maximum oil from rubber waste products. The high oil output makes the plant cost-efficient.

6. Presence of Explosion-Proof Systems- On top of the high oil outputs, Beston machinery is integrated with leading explosion-proof sensors and safety valves that protect the entire plant from fire accidents.

In a nutshell, understanding the factors that determine the pyrolysis plant price and the benefits that come with these machinery is essential. The knowledge is equally important when a country or parastatal is planning to commission a waste tyre pyrolysis plant from the Beston Group.

Get a Quote about Waste Tyre Pyrolysis Machine

The waste tyre pyrolysis machine was delivered to Indonesia by the Beston Group and was put to use in 2017. The tyre pyrolysis machine is used to convert waste tyres into useful products such as fuel oil, carbon black, steel wires, and combustible gas. The pyrolysis machine has helped Indonesia recycle most of its tyre products effectively and efficiently. Besides Indonesia, Beston Company has exported the waste tyre pyrolysis plant to other countries across the world like England, Jordan, Turkey, and South Africa.

Beston Tyre Pyrolysis Plants with Reasonable Price

Beston Tyre Pyrolysis Plants with Reasonable Price

Essential Components of the Tyre Pyrolysis Machine

The tyre pyrolysis machine is composed of the following essential parts:

1. The De-Dusting System- The system is used to treat toxic emissions produced by the plant.

2. The Condenser- The condenser transforms gaseous oil into liquid oil.

3. The Manifold- The manifold separates the heavy oil from light oil.

4. The Casing Material- The casing prevents unnecessary heat losses from the pyrolysis reactor.

5. The Reactor- The reactor is the chamber where the breakdown process of the rubber takes place.

Special Technology Features to Improve Oil Yields

The Beston small pyrolysis plant (https://bestongroup.id/small-scale-plastic-recycling-plant/) has advanced technology features that help to boost the production of oil from waste tyres. The features are explained in details below.

– The plants have tubular condensers which increase their surface areas of cooling leading to higher oil yields.

– The reactor is fed with a catalyst that increases the pyrolysis rate and at the same time improve the quality of fuel oil produced.

– The tyre pyrolysis machine has incorporated the latest advanced systems that can sustain the pyrolysis process throughout depending on the needs of the customers.

Tyre Pyrolysis Plants for Sale

Applications of the Pyrolysis Products In Indonesia

During the pyrolysis process, the following products are produced:

1. Carbon Black- It is mixed with clay to make construction bricks and can be reprocessed to produce pure carbon. The ICALTD facility in Indonesia has focused on the processing of carbon black into useful carbon products.

2. Fuel oil- Fuel oil is used as fuel for heating applications, making lubricants, and for powering vehicles. Chevron Pacific and ExxonMobil oil companies in Indonesia can also use the produced oil to boost their oil reserves.

3. Steel Wire- Steel wire can be sold directly in the Indonesian market and can be used to make new steel products in Krakatau Steel Company.

4. Combustible Gas- Combustible gas is recycled back to the reactor for heating purposes.

Working Principle of the Tyre Pyrolysis Plant

– The end objective of the tyre to oil pyrolysis plant is to produce oil, carbon black, and steel wires from waste tyres.

– The waste rubber materials are put in the pyrolysis reactor, and the reactor is sealed to prevent the entry of air in the system.

– The reactor is then heated to temperatures of approximately 280 degrees Celsius to break down the rubber molecules in the tyres.

– The oil gas rises to the gas separator where the heavy oil flows to the oil tanks and the light oil enter the condenser where it liquefies to form crude oil. The heavy oil flows back to the reactor for further refining.

– Carbon black and steel wires are recovered from the tires when they cool down. They are packaged and taken to the market for sale.

Advantages of the Waste Tyre Pyrolysis Plant Indonesia

1. The plant has opened up so many employment opportunities in Jakarta, Bandung, and Surabaya among other Indonesian cities.

2. The waste tyre pyrolysis plant has improved the economy of Indonesia in a significant way by increasing trading activities in cities such as Jakarta.

3. The plant has improved the organization of Indonesian towns because the numbers of tyres and plastics in damping sites has been reduced significantly.

4. The pyrolysis plant converts waste products into useful products such as oil which is an essential ingredient for improving the economy.

Environmental Advantages of the Pyrolysis Plant in Indonesia

1. Reduction of Greenhouse Gases Emission- The pyrolysis plant has helped in reducing emissions of sulphur dioxide and carbon dioxide from Industrialized towns such as Medan in North Sumatra. Accordingly, it is an environmental-friendly machine.

2. Reduction of Deforestation Activities- Wood and other combustible materials recovered from wastes have been used for heating purposes and this has helped reduce the number of trees cut in Borneo lowland rainforest in Indonesia.

3. Improvement of the Beauty of the Landscape- The tyre recycling plant has made Jakarta, the capital of Indonesia more beautiful than before.

4. Reduction of Pressure on Energy Sources- A lot of energy is required to convert raw materials into finished products. Recycling activities make the whole manufacturing process easier and this helps to reduce pressure on power generating companies such as Perusahaan Gas Negara and other sources of energy such as solar power.

The benefits that the waste tyre pyrolysis plant in Indonesia has brought to the Indonesian economy cannot be overlooked. From reducing environmental pollution to creating employment opportunities, and improving the economy, the pyrolysis plant has proven to be a project worth investing in. Here is the manufacturer for your reference: Beston (Henan) Machinery Co. ltd..

What Do Waste Tyre Pyrolysis Plant Costs Look Like?

Don’t let the waste tyre pyrolysis plant cost dissuade you from looking more closely at this type of investment. There are many businesses out there realizing that they can capitalize off of such a recycling effort. You are looking to put those old tires to use consistently, and a recycling plant that converts them to pyrolysis oil and more could just be the solution you seek.

Waste Tyre Pyrolysis Plant

Waste Tyre Pyrolysis Plant

Maybe you aren’t quite familiar with the products that a waste tire pyrolysis equipment produces. There are some quality products that your plant will be making, and you can generally count on it to run itself. When you are able to produce those products, you will see opportunities for profits. And one of the products you will be producing can power your pyrolysis plant as well.

You are certainly wondering what this type of plant is going to cost you. Unfortunately, I’m not able to give you a direct price range because that isn’t how this process works. The pyrolysis plant manufacturers need to ask you about capacity and other aspects of the machine and setup, and they will provide you with those quotes.

scrap tyre recycling plant

Scrap tyre recycling plant

That’s not to say that somewhere out there that there isn’t a person who can tell you a ballpark figure. After all, there are plenty of companies that have made this purchase. If you were able to talk to one of those owners, you could ask the person what be or she paid to have a pyrolysis plant installed. In that case, you could also ask about maintenance and profit outlook.

You are supposed to be able to count on a plant that doesn’t require a ton of maintenance. That should put your mind at ease about upkeep. You can also enjoy the fact that the products produced as mentioned are supposed to help generate profits. Chiefly, those waste tires are going to avoid the landfill. Do you have waste plastic, too?

There are waste plastic pyrolysis plants as well. You are looking into tyre to oil plant cost, and so I figured I might as well mention that waste plastic can go through the pyrolysis process as well. When it comes to that process, you produce an oil that can be converted to fuel, and you also produce hydrocarbon gas.

There are all kinds of interesting things to learn about the pyrolysis machines out there. You’re going to be making a huge recycling effort, and it all starts with those waste tires. If you are ready to take a closer look, the pyrolysis plant manufacturers are prepared to speak with you about which machine is best and offer you a quote.

The price of the pyrolysis plant is only part of what you need to figure out right now. You are going to be determining what to do with the products and whether or not you need any other machinery or scrap tyre recycling plant. You’re wanting this recycling mission to turn out right, and that is going to require that you approach the purchase of this machine from all angles.

All About Waste Tire Recycling Plant Price

The number of vehicles that enter the market every year is incredibly high and this leads to an exponential increase in the number of used tires that get into the landfills. In ordinary cases, people burn used tires, but this isn’t an environmentally friendly option of managing this waste. The best solution to this problem is to get the tires recycled into hundreds of products that can be used for different purposes. That’s why tyre recycling machine is getting popular.

Our Solution

We are an established company that provides robust, technologically suave, eco-friendly and energy friendly waste management solutions and among them is the waste pyrolysis machine. We design, sell and offer after sale support to our customers from all over the world. Our tyre recycling plants are the help that governments and businesses from all over the world need to reduce the number of used tires that get into the landfills every year. Here is a picture of Beston tyre pyrolysis plant UK.

Tyre Pyrolysis Plant in the UK

Beston Tyre Pyrolysis Plant in the UK

Our Product

This tire recycling business plan helps keep more tires out of the landfills since it can be recycled into more than 100 useful products. Among the useful things that can be made out of old tires are traffic cones, shoes and fuel. What’s most interesting is that the oil produced by refined tires and other rubber materials are 25% more efficient when compared to coal. The oil is also more environmentally friendly because it produces fewer emissions. This fuel has a high demand in cement factories, paper and pulp plants among others. Ground rubber, which is another end product of waste tire recycling plant is mostly used for gardening. Various end products make the tire recycling plant cost more affordable.

Our Strengths

Our recycling plants are designed for easy operation.

Our waste tire recycling machine is designed for easy operation, low maintenance costs, long life and low power consumption. Moreover, it has been designed to adopt programmable logic control or PLC control systems. All these features make our waste tyres pyrolysis plant an amazing experience for our customers. We are champions of energy efficiency and only avail recycling machinery that meet stringent energy efficiency requirements.

Tyre Pyrolysis Machine to Indonesia

Tyre Pyrolysis Machine to Indonesia

We offer an incredible after sale service.

We have a team of service engineers who provide before and after sale support to our esteemed customers from around the world. Whether you need a part replaced, troubleshooting, advice or anything else, you can count on our expertise to have your problem solved.

We offer a competitive tire recycling machine price.

Our waste tire recycling plant price is competitive. For a technologically modern tire recycling plant that is energy efficiency, robust, reliable and which after sale support is a phone call away, you can trust us to provide you with the most competitive pricing of tyre oil machine that you can find in the market today.

Our Main Markets

Although we sell our tyre oil machine to customers from all over the world, municipal, local governments, businesses and individuals from Malaysia, the Philippines, South Africa, Indonesia, Thailand and Romania are our key markets. Call or email us today for the best waste tire recycling plant price quote today. Our focused customer care representatives will be available to answer your questions and offer the best advice.